One of the most important aspects
when it comes to operating a forklift, and unfortunately, something that still
is overlooked by some operators, is safety.
Forklift
safety is a multifaceted challenge. It includes proper training, appropriate
vehicle maintenance, using the right type of machine for the job as well as
inspection of vehicle parts such as tyres, lights and signals. Without the
proper maintenance and vehicle inspection, accidents are more likely to happen.
Consider,
for example, forklift tyres. As with vehicles on the road, maintaining the
condition of tyres and the appropriate inflation rate is an important aspect of
safe operation. Maintaining tyres and assuring adequate inflation pays more
dividends than simply good traction for any material-handling appliance. Here
are other overlooked aspects of a forklift:
1)
Environment – It is
imperative to know what type of setting or terrain in which the forklift will
be operated, especially if it has to transition from the confines of a
warehouse to an outdoor setting where rough terrain is likely. This is when the
functionality of your forklift as well as safety awareness comes into play.
Operating a
forklift on rough terrain may require specific hardware, such as forklift tyres
specifically composed with higher durability to last longer and endure the
elements. Certain tyres are manufactured for indoor settings, while some are
made for rough terrain or outdoor settings. It is key to know which of these
apply to your vehicle and install the appropriate tyres.
Forklift
operators also should be trained in manoeuvring over rough terrain and be aware
of slopes, dips and narrow holes and how they might contribute to tip overs and
rollovers.
2) Types of
tyres – There are
three distinct varieties of tyres, each with their own benefits: pneumatic,
rubber and polyurethane. Pneumatic tires are ideal for heavy lift operations
and designed for durability. Rubber tyres are the premier choice for interior
operations but are more susceptible to pop or deflate compared to pneumatics.
Finally, there are polyurethane tyres, which typically are used for electric
forklifts and specialized material handling applications.
3) Turning radius – This focuses primarily on narrow-aisle
material handling. In scenarios with tight mezzanines and densely packed
facilities, having a forklift with the best turning radius can be a great aid
in efficiency, safety and productivity.
4) New vs.
used – This is
the age-old question. There are benefits to acquiring new and used forklifts
and forklift parts. Generally, a cost-benefit analysis of new versus used can
provide the critical insights owners need to make the right decision for them.
In some
cases, forklift operators and warehouse managers may want a tested,
"veteran" forklift that previously has proved to be up to the task at
hand. In other cases, purchasing a new forklift, knowing there is no accident
history or concerns about improper maintenance, can provide some peace of mind
for your operation.
5) Choosing
the right power – Fuel,
electric and diesel forklifts all vary in their potency and power. For heavy
duty operations, fuel and diesel forklifts are optimal. Electric forklifts are
more ideal for indoor operations and lighter lifting, while also slashing
overhead costs. In addition, these devices are great in simple material handling
operations such as utilisation of a pallet jack.
If more
power is required, generally more resources are required and for the most
rugged, taxing and intense operations, a diesel-fed forklift can be most useful
due to its power and load capacity.
6) Forklift
controls – Staff and
employees should familiarise themselves with the control panel and dashboard of
your forklifts. In many instances, failing to monitor the various gauges can
result in damage to a forklift and has created problems for many material
handling operations. In addition, failing to properly use the controls can
increase the incidence of workplace accidents. To promote safety and
productivity, learning the forklift controls can be a quick and easy way to achieve
these goals.
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